Trusted Cable Manufacturers for Rugged, Mission-Critical Applications

Teledyne Cable Solutions (TCS), located in Dallas, TX, is a vertically integrated manufacturer of bulk cables​, custom cables, cable assemblies​, and other wire and cable products for demanding industries, including Subsea and Marine, Defense, Medical, Oil & Gas, and Industrial. With over 70 years of experience, TCS is recognized as a leader among cable manufacturers, delivering high-performance solutions for the harshest environments.

From electrical and environmental performance to flex-life and cosmetics, TCS addresses your challenges with application-specific solutions, rapid prototyping, and fast ramp-up to production volumes, reducing your time-to-market cycles.

TCS is an alliance between Storm Cable and VariSystems, and is part of Teledyne Interconnect.​

​About Storm Cable

Storm Cable has historically been a designer and manufacturer of robust application tailored cables. Promoting the philosophy “the right tool for the job", Storm Cable utilizes a wide variety of high-performance components and materials to formulate solutions to solve critical application problems in the harshest of environments and complex electrical situations. Teledyne Storm polyurethane cables are 30-times higher abrasion resistance while still offering superior flexibility and performance in extreme weather. 

About VariSystems

There are a number of reasons that Teledyne VariSystems' customers have made us the largest custom manufacturer and vendor of choice, for molded cable assemblies and connectivity products.  First and foremost is the quality of our products. Teledyne Varisystems polyurethane molded ca​ble assemblies are impact proof, reliable, and five times stronger than traditional PVC molded cable assemblies. Our customers have made us the largest because we have delivered the highest quality products at a level of consistency that is unmatched in our industry. 

 

We don't just manufacture products, we offer our customers complete solutions for their connectivity needs, including Engineering, CAD service, Expedite Services and Logistical Support (Inventory Stocking, Off-site KanBans, etc). ​

Application-Specific Cable Construction

• Conductors
  Copper, high strength alloys, tinsel wire, magnet wire, fiber optics (single mode, multimode, steel tubed), fluid and vent tubes, among others.
• Circuit Identification
  Spiral and longitudinal stripe, band marking, number, letter, sequential markings.
• Insulation Materials
  Fluoropolymers (FEP, PFA, Tefzel, etc.), X-Link, Expanded (foam), Halogen Free, Polyolefins, Polypropylene, Polyethylene, TPR, TPE-O, Polyurethane, Tape Wrap, PVC, RoHS and WEEE compliant.
• Shielding
  RFI and EMI tapes and braids (serve or interwoven). Utilizing flat and round copper, stainless steel, bronze, aramid fibers, and textile, among others.
• Jacket Materials
  Fluoropolymers (FEP, PFA, Tefzel, etc.), X-Link, Expanded (foam), Halogen Free, Polyolefins, Polypropylene, Polyethylene, TPR, TPE-O, Polyurethane, Tape Wrap, PVC, RoHS and WEEE compliant.
• Construction
  Multi-conductor, Multi-composite (Copper conductors, pairs, shielded pairs, steel tube fiber, fiber optics, coax, vent tubes, fiber glass rod, and aramid strength fibers)​
• Functional Enhancements
• Additional construction enhancements available depending on your application.
• Strength members - Aramid fibers such as Kevlar and Vectran, Polyester, Nylon, Fiberglass Rods, and Stainless Steel.
• Waterblocking - Silicon, Hot melt products, Water swellable tapes and fillers, Controlled Buoyancy, Coil Cord.

​Ruggedized Cable Assemblies

• Connector Terminations
  Crimp, solder, IDC, or weld.
• EMI, RFI Shielding
  Braid and/or tape shielding
• Molded Cables
  Single and double ended, Multi-breakout configurations.
• Mold Types
  Injection, Thermoset, Low Pressure Molding

DOWNLOADS

• Cable Solutions Capabilities
  Learn about our cable solutions for diverse, ruggedized environments: Internal components for custom design, jacket material examples, custom shape and layout, and additional capabilities and specifications. ​​
• Cable Solutions Overview
  Bulk cables and electrical assemblies for 'mission-critical' applications. Overmolding expertise, rapid prototyping, and comprehensive testing capabilities makes TCS a valuable partner in connectivity.
• Defense Capabilitie​s Overview​
  Our offerings for the defense industry cover custom cable & harness engineering, connector design & manufacturing, precision termination & overmolding, and comprehensive testing capabilities. 
  
• ​Pushrod Cables
  Teledyne’s pushrod cables have undergone rigorous testing and the results speak volumes. Whether you're designing for complex routing, tight bends, or restrictive diameters, our cables deliver unmatched performance.
  
• Ruggedized Interconnects for Obstruction Lighting​​​
  One of our specialties is in cables for Obstruction Lighting - whether it’s cell towers, wind farms, cranes, or utilities. Wherever lights need to shine, we deliver reliable power to your outdoor infrastructure with durability that stands up to the elements.
  
• Custom Molded Interconnect Solutions
  Injection molded polyurethane is used in the manufacture of our unique cable assemblies. The process creates a tough, impervious barrier that is highly effective in hazardous environments. TCS cable assemblies have excellent cold weather properties, are watertight, and resistant to industry chemicals. TCS also has the in-house capability to design molds for prototypes or short production runs. A variety of materials are used for injection molding.
• Hazardous Location Interconnect Systems
  Hazardous location cables provide an alternative to installing wiring in conduit, saving time and material costs, and allowing for easy maintenance and repair. Conduit systems, although effective at keeping vapors and liquids from migrating through the cable system, are often labor-intensive to install and maintain. TCS hazardous location cables offer the same amount of protection from the elements as conduit systems with a simpler, less expensive installation process.
• Industrial Capabi​lities and Featured Processes
  Our business focus for industrial products includes: motor control, nuclear, robotic, heavy construction equipment, hoist and boom lift, and video inspection.
• Oil & Gas and Geophysical Cables
  Cable and assemblies engineered for instrumentation and data acquisition systems, pumping service equipment, land seismic acquisition, and process and pipeline service equipment.
• Medical Instrument Cable
  Cable and assemblies for non-invasive medical equipment and instrumentation such as laser surgery umbilicals, catheter sensor leads, patient monitoring harnesses, and mobile diagnostic systems.
• Mining Operations
  Rugged cables, assemblies and harnesses for mining operations, including vehicles, sensors, production control, and heavy construction equipment.
• Subsea Cables
  A wide variety of electrical and Ethernet submersible cables in-stock and ready to ship.
• Defense Capabilities
  Cable and assemblies for electronic warfare systems, military local area networks, military vehicles, radio communications system, and scanning and surveillance.
• Push Rod and Crawler Umbilical Cables
  Features include waterproof materials, high strength stress members to provide long reach and to navigate tight bends, and high strand conductors to minimize flexure fatigue. ​
  

​​Cable options 

Bulk Cables

Bulk cables​ from Teledyne Cable Solutions are engineered to meet critical requirements for power transmission, signal integrity, and environmental durability. Using high-performance conductors and advanced insulation materials, our bulk cables can withstand extreme temperatures, abrasion, chemical exposure, and long-term flexing.

Key capabilities include:

• Multi-conductor, multi-composite constructions
• Waterblocking, controlled buoyancy, and coil cord options
• RFI/EMI shielding with tapes, braids, and advanced metallization
• Fluoropolymers, Polyolefins, Polyurethane, TPR, TPE-O, PVC, and Halogen-Free jackets

Custom Cables

Our custom cables are designed for highly specialized applications where standard products cannot meet operational requirements. TCS works closely with engineers to develop tailored solutions, addressing every factor from electrical performance to environmental resilience.

Highlights of our custom cable capabilities:

• Conductors: copper, tinsel wire, magnet wire, high-strength alloys, fiber optics
• Circuit identification: spiral/longitudinal stripes, band marking, sequential numbering
• Insulation: FEP, PFA, Tefzel, X-Link, foam, Halogen-Free, Polyolefins, Polyethylene, PVC, and more
• Shielding and jackets for maximum durability in harsh environments

Cable Assemblies

Teledyne Cable Solutions delivers ruggedized cable assemblies​ for subsea, defense, industrial, and medical applications. Our assemblies include crimped, soldered, IDC, or welded terminations, along with molded or multi-breakout configurations.

Features include:

• EMI/RFI shielding for signal integrity
• Injection, thermoset, and low-pressure molding options
• Waterproofing, cold-weather performance, and chemical resistance
• Custom overmolding to meet application-specific geometries and protection levels

Wire and Cable

As leading cable manufacturers​, TCS provides wire and cable products optimized for demanding applications. From push-rod and crawler umbilical cables to subsea Ethernet and electrical cables, we deliver robust performance and long service life. Our designs reduce flexure fatigue, maintain signal quality, and survive in extreme environments.

Applications include:

• Subsea instrumentation and data acquisition systems
• Oil & Gas pumping and process equipment
• Defense communications and electronic warfare systems
• Medical instrument leads and patient monitoring harnesses
• Mining operations and industrial machinery

Why Choose Teledyne Cable Solutions

Teledyne Cable Solutions is committed to delivering high-quality, reliable, and application-specific cable solutions. Our decades of experience and vertically integrated approach allow us to provide end-to-end solutions, from concept and prototyping to manufacturing, testing, and support.

Advantages include:

• Engineering support, CAD services, and rapid prototyping
• In-house mold design for custom assemblies
• Expedited services and logistical support including off-site inventory and KanBan solutions
• Compliance with ISO, REACH, and other quality and environmental standards

Whether you need bulk cables, custom cables, cable assemblies, or specialized wire and cable solutions, Teledyne Cable Solutions provides the expertise, materials, and service to ensure your project succeeds.

Partner with Teledyne Cable Solutions today and experience the performance and reliability trusted by industries worldwide.​

​“Committed to continually improving customer satisfaction through focused quality objectives, consistent manufacture and timely delivery.”​

Below you will find our quality certifications provided by Intertek Group, and QAS International for our manufacturing facilities.

ISO Certificate Documentation

​CERTIFICATE OF REG​ISTRATION​​
​

REACH
REACH Compliance (EC 1907/2006)

To our valued customers,

​ECHA (the European Chemicals Agency), which is the registrar for REACH states that if articles are imported into the EU containing any REACH (SVHC) listed substances and the articles do not intentionally release substances to the environment, then those substances are exempt from REACH.

Teledyne Cable Solutions does not manufacture basic chemical substances. We have contacted each of our suppliers with a letter requesting responses to document their position with their REACH obligations. Our suppliers have confirmed that they do not intentionally add any SVHC listed substances to the compounds and concentrates employed in the manufacture of TSP wire and cable (articles). Moreover, our suppliers do not list these substances as an ingredient, by-product, or impurity in the purchased raw materials used to make these products, at or above any regulatory thresholds, and our manufacturing process does not create these substances. Subsequently Teledyne Cable Solutions’ articles cannot intentionally release these substances to the environment.

The ECHA further states that “Companies that are not established in the EU have no obligations to under REACH and cannot pre-register and register”. As Teledyne Cable Solutions is not established in the EU, Teledyne Cable Solutions is not required to pre-register or register articles.

We understand the importance to you, our customers, of compliance to the REACH directives. Teledyne Cable Solutions will continue to review our supplier compliance to ensure continued support of the REACH initiatives.

Teledyne Cable Solutions REACH Statement​

United States

Manufacturing and Sales Office
9215 Premier Row
Dallas, TX 75247
+1 214 637 1381
[email protected]

Request for Quotation and Product information for the following regions and product lines, please contact:

Technical Support, Request for Quote, or Product Information

For Cable Solutions Cable Assemblies and  Multicore Cables product support worldwide:

[email protected]
+1 214 637 1381

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