Ruggedized Custom Interconnect Solutions for Harsh Environments

Teledyne Cable Solutions​ specializes in ruggedized custom cable assemblies, designed to deliver reliable performance in the harshest operating conditions. Our assemblies typically feature polyurethane overmolded cables, engineered to withstand exposure to water, chemicals, fuel, and extreme weather, providing superior durability and operational reliability.​​

What Are Cable Assemblies?

Cable assemblies are pre-configured combinations of wires, connectors, and protective materials, designed for specific applications. At Teledyne Cable Solutions​, our assemblies are tailored for demanding industries where environmental survivability and operational uptime are critical, including:

  • Land seismic acquisition
  • Oil and gas operations
  • Hydraulic fracturing sites
  • Pipeline inspection and monitoring
  • Rig and facility instrumentation

By integrating overmolded connectors with high-quality cable jackets, these assemblies ensure long-lasting performance and reduce the risk of failure at connector interfaces.

How They Work

Teledyne polyurethane overmolded cable assemblies combine flexible, weather-resistant cables with molded connector interfaces. The overmolding process:

  • Encapsulates the connector, creating a seamless transition between cable and connector
  • Protects against water ingress, fuel, oils, and industrial chemicals
  • Provides enhanced strain relief, preventing failures due to bending or flexing
  • Extends the life of the cable assembly in rugged environments

The result is a high-reliability interconnect solution that maintains performance under harsh environmental and mechanical conditions.


Key Features

  • Polyurethane Overmolded Cables: Impervious to water, chemicals, and fuels
  • Ruggedized Construction: Enhanced toughness to withstand bending, abrasion, and mechanical stress
  • Custom Engineering: Assemblies designed to meet application-specific requirements
  • Environmental Resilience: Weatherproof and suitable for extreme temperatures
  • Connector Protection: Overmolding virtually eliminates the connector back-end as a failure point

Benefits​

  • Operational Reliability: Minimizes downtime caused by cable or connector failures
  • Extended Service Life: Durable construction reduces maintenance and replacement costs
  • Time Savings: Pre-configured assemblies save installation and setup time on-site
  • Application-Specific Performance: Tailored solutions for land seismic, oil and gas, pipeline inspection, and more
  • Versatility: Compatible with a wide range of sensors, instruments, and monitoring systems

Applications

Teledyne Cable Assemblies are ideal for environments where reliability and toughness are essential:

  • Hydraulic Fracturing Sites: Withstand exposure to chemicals, fuels, and outdoor conditions
  • Land Seismic Operations: Reliable performance under repeated flexing and abrasion
  • Oil & Gas Facilities: Durable cable assemblies for pipeline monitoring, rig instrumentation, and remote sensing
  • Industrial & Monitoring Systems: Long-lasting interconnect solutions for high-demand field applications


Why Choose Teledyne Cable Solutions?

With decades of experience in ruggedized cable assemblies, Teledyne Cable Solutions delivers engineered, mission-critical interconnect solutions for the toughest environments. Our polyurethane overmolded assemblies combine superior durability, environmental resistance, and connector protection, ensuring your operations continue uninterrupted.

Partner with Teledyne Cable Solutions to get high-performance cable assemblies built for reliability, efficiency, and long-term operational success.


Contact us today​ to learn more about custom cable assemblies and request a quote for your application.